From the manufacturing order to the pallet out the door.
BoMs, manufacturing orders, quality and maintenance on the same base: the floor knows what to make, with which material.
The shop floor produces, the office guesses.
Recipes live in binders
BOMs in Excel, routings in the foreman's head. Two versions of the same recipe, and nobody knows which one is right.
Production is run by shouting
Who does what, on which workcenter, with which material: it is shouted across the floor and forgotten at the break. The office finds out in the evening what was produced.
Defects show up too late
Without defined checkpoints, the defect surfaces at the customer's. And without lot traceability, there is no telling what to recall.
Prepare, produce, guarantee: the same base does all three.
DTS Fabrication keeps your BOMs and routings, launches and tracks manufacturing orders workcenter by workcenter, and records checks and interventions.
Prepare
Multi-level BOMs
Each product has its versioned BOM, from component to finished product: one reference recipe, everywhere.
Routings & workcenters
Operations, their order and their workcenter are described once; the floor executes instead of reinventing.
Planning & requirements (MRP)
Planned orders compute material requirements: purchasing knows what to order before the line stops.
Produce
Manufacturing orders tracked
Each MO moves operation by operation; the office sees work in progress without walking down to check.
Material consumption
Material is consumed against the MO; planned-versus-actual gaps are read when the order closes.
Output per workcenter
Quantities produced, scrap and time spent per workcenter: bottlenecks show in the numbers, not in arguments.
Guarantee
Quality checks at defined points
Checks trigger where you placed them: at receipt, mid-routing, before shipping.
Lot traceability
Each lot keeps its components and destinations: when in doubt, you know what to isolate and where it went.
Preventive & corrective maintenance
Work is planned per machine and logged; the history tells you which press is wearing out.
The shop-floor schedule, without the whiteboard.
The shop-floor plan shows the orders in progress by workcenter, the computed material needs and the pending checks. The shop manager decides on up-to-date figures.
- Manufacturing orders per workcenter and due date
- Material requirements computed from the production plan
- Quality checks recorded at the workcenter, lot by lot
- Machine downtime scheduled outside production hours
Your production costs deserve better than estimates.
Request a demoFrom the workshop to the plant that runs.
Food processing
Versioned recipes, lots traced from raw material to packed product, checks at critical points.
Assembly shops
Multi-level BOMs, orders tracked per workcenter and purchased components managed.
Processing industries
Production planned on real capacity, machine maintenance built into the schedule.
Your recipes loaded, the floor holds the pace.
DTS imports items and BOMs from your files, sets up workcenters, routings and checkpoints, and trains team leaders in front of their machines.
Scoping
Shops, workcenters, routings, checkpoints and traceability rules.
Data migration
Items, BOMs and stock imported from Excel and checked with the engineering office.
Configuration & testing
A full cycle runs for real: order launched, material consumed, lot checked and closed.
Go-live & support
Team leaders trained on the shop floor, at their machines, with support on hand as the pace ramps up.
Questions about DTS Fabrication.
Can we import our Excel BOMs?
Does traceability cover a lot recall?
Is maintenance part of the solution?
Do we need a screen at every workstation?
Let's talk about
your project.
A business solution to roll out, a data project, a question? Write to us and we set up a conversation to scope your need.
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